Development of JC-CSN4 Wire Color Automatic Detection

The definition of a connection line refers to the connector + wire. From the point of view of market, R&D, design, manufacture, sales, etc., the types of connection lines are diversified, and product varieties are all available. Our common are: automotive cable, security monitoring cable, computer cable, communication cable, instrumentation cable, terminal cable, cable, patch cable, rehearsal cable, shielded cable and so on. The use of the connection line is very wide, and there are also many manufacturers. In areas where the production of China's wiring harness is relatively concentrated, it is in Jiangsu and Zhejiang.

Some connectors have connectors at both ends. These connectors are usually made by conducting test methods to remove the defective products such as short circuits and open circuits. Some connectors have only one connector and no connector at the rear connector. This kind of connection line cannot be tested by using the continuity method. Generally, there are many lines of different colors arranged on a connector. These lines of different colors are not randomly combined and each model has its own color. Sorting rules. For example, the color sorting rules for a certain type of connector on the connector are: black, yellow, green, and blue. Due to some factors, the color of the model produced is changed to yellow, black, blue, and green, then this product is a bad product. There are also many different bad sorts that can occur in multiple color sorts.

At present, in the production process, the detection method of such a product with one end being a connector and one end with a loose wire is mostly checked by an artificial visual inspection method. If you use the human eye to judge a variety of colors for a long time during the work process, you can easily cause visual fatigue and lead to missed detection and misdetection. This reduces the company's production efficiency and product quality. With the development of high speed and automation in the industry, the color identification work that has long been dominated by the human eye in the production process will be increasingly replaced by corresponding automation equipment.

JC-CSN4 automatic line sequence color detection equipment is used to detect the correct color of the connection line. With calibration, reference settings. Positive and negative placement of products can be automatically detected and judged, also applies to double-line detection, unqualified automatic alarm stop. Real-time monitoring screen. The equipment is not affected by the external environment and is not affected by the operator itself. It has good uniformity, high stability, and easy operation.

Under the great pressure of market competition and rising labor costs, more and more companies are paying attention to and introducing automation equipment to improve the quality and efficiency of enterprises. In the process of high-volume industrial production, using artificial vision to check the product quality is inefficient and the precision is not high. Machine vision inspection methods can greatly increase the production efficiency and the degree of automation of production. Machine vision applications are increasingly replacing people to accomplish many tasks.